Case studies
Simulation-driven production optimization at Bolton Railings
Bolton Railings, a rapidly growing company, faced a challenge: their production capacity was unable to keep up with their expansion. The manufacturing processes for two of their product lines were overlapping across two buildings, causing a dip in efficiency.
OUR CONTRIBUTION
TO THEIR GROWTH MOMENTUM
EXPECTED RESULTS
+ 57%
Production capacity
+ 60%
Warehousing space
- 50%
Material movement
Our intervention
Progima’s team of experts employed a simulation-driven design approach to pinpoint bottlenecks and understand the unique requirements at each stage of production. This data-driven strategy allowed them to restructure the building layouts optimally, effectively segregating the manufacturing processes of the two product lines. This strategic separation streamlined the product flow significantly. Progima also supported the Bolton Railings team on the purchase of new equipment and the disposal of obsolete or unused machinery. With both product lines completely independent and optimized, the company is now positioned to significantly increase its production capacity.
About Bolton Railings
For more than 50 years, Bolton Railings has manufactured quality stairs and railings, creating innovative designs that redefine homes. Their custom creations enhance both residential and commercial spaces.
"With Progima’s support and the judicious use of simulation-driven design, we were able to quickly execute the relayout. Now our factory’s capacity and efficiency are greatly improved."
Danny Tomada, General Manager, Bolton Railings